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Rockhopper II series printers – Maintenance Manual
59
AP-74065, Rev. 1.2, 27/09/04
4.3.2. Rockhopper II 4 heaters : Heater elements
4.3.2.1. Replacing the dryer (Heater D) on a Rockhopper II 4H printer
Before replacing the dryer, make sure to have following items:
¾ 50” model : Dryer D1 50 and Dryer D2 50
¾ 64” model : Dryer D1 64 and Dryer D2 64
¾ 87” model : Dryer D1 87 and Dryer D2 872 x sensor insul. Patch
To replace the dryer on a Rockhopper II 4H printer, please follow the instructions mentioned below.
Step 1 : Remove side cover L.
Step 2 : Remove side cover R.
Step 3 : Remove the front cover.
Step 4 : Remove the Y rail cover.
Step 5 : Remove the front paper guide.
Step 6 : Remove the dryer strip(s).
Step 7 : Degrease the plate.
Notes :
¾ Make sure the plate is cleaned properly. Dust, glue and other parts must be
removed.
Step 8 : Stick the dryer strip(s) onto the plate.
Notes :
¾ Make sure that the strips connect properly.
¾ Please make sure that the sensor (blue blocks) are positioned on the flat surface of
the front paper guide.
¾ Stick it as close as possible to the assembly holes. Make sure it does not touch the
assembly holes.
Notes :
¾ Please make sure that there are no air bubbles under the heater strip. Air bubbles
below the heater strip could cause overheating of the heater strip.
Step 9 : Stick onto the sensors a sensor insul. patch.
1 = sensor insul. patch 2 = assembly hole
- Maintenance Manual 1
- COPYRIGHT NOTICE 4
- Important Notice 6
- TABLE OF CONTENTS 8
- AP-74065, Rev. 1.2, 27/09/04 10
- 1. SAFETY INSTRUCTIONS 14
- 1.3.2. Caution 15
- 1.4. WARNING LABELS 16
- (2) Back Part 18
- Ink Type 19
- 2. PRODUCT OVERVIEW 20
- 2.3.1. Front 21
- 2.3.2. Back 22
- 2.3.3. Operation panel 23
- 2.4. PRINTER STATUS 25
- 2.4.5. Selecting Language 26
- 2.5.3. 2 or 4 heater 28
- 3. SPECIFICATIONS 30
- 3.4. INSTALLATION 34
- 4. PARTS REPLACEMENT 36
- 4.2. REMOVING THE COVER 37
- 4.2.2. Removing side cover R 39
- 4.2.3. Removing side cover L 41
- 4.4. REPLACING BOARD BASES 64
- cable assembly 71
- assembly 77
- Step 1 : Unlock the head 85
- 4.6.4. Replacing the T fence 88
- 4.7. REPLACING THE CURSOR 95
- Step 12 : Cap once 113
- maintenance home position) 118
- 4.9. REPLACING THE PUMP AREA 119
- 5. SELF-DIAGNOSIS FUNCTION 136
- 5.2.2. Starting Up 137
- 5.4. TEST / INSPECTION MENU 141
- 5.4.1. RAM Capacity Menu 142
- 5.4.2. Version Menu 142
- 5.4.3. Operation Panel Menu 143
- 5.4.4. Sensor Menu 144
- 5.4.5. Encoder Menu 145
- 5.4.6. Fan Menu 146
- 5.4.7. History Menu 146
- (2) Serious error history 147
- 5.4.8. Head Signal Menu 148
- 5.5. ADJUSTMENT MENU 149
- 5.5.1. Skew Check Menu 150
- 5.5.2. Head rank input menu 151
- 5.5.4. Head Slant Check Menu 154
- 5.5.4.2. Front and back 158
- For a 8 head machine 161
- 5.5.10. Test print menu 169
- 5.5.11. Head wash menu 170
- 5.5.14. Fill printing menu 173
- 5.6. PURGE MENU 174
- 5.7. SAMPLE PRINTING MENU 175
- 5.8. PARAMETER MENU 176
- 5.8.2. Parameter Update Menu 177
- (1) Head ID 178
- (4) Media feed distance 180
- (5) Mechanical parameter 181
- (6) Ink parameter 182
- (7) Ink ID mask 182
- (8) Serial number entry 183
- 5.9. ENDURANCE RUNNING MENU 184
- 5.9.3. Cutter Endurance menu 187
- 5.9.6. Pump Endurance menu 190
- 5.10. HEAD LOCK MENU 195
- 5.11. HEATER SYSTEM MENU 196
- 5.11.3. Heater Test 30 Menu 197
- 5.11.4. Heater Test 50 Menu 197
- 5.11.5. Heater Test Max Menu 197
- 5.11.6. Heater Version Menu 198
- 5.11.7. Heater Adjust Menu 198
- 5.12. ECO PREPARE MENU 199
- 6. MAINTENANCE MODE 202
- 6.3. MAINTENANCE MENU 203
- Head Voltage 207
- 7. ADJUSTMENTS 208
- Cutter adjustment 209
- Sub-platen 209
- Cutter Endurance menu 209
- 7.3. PARAMETER BACKUP 211
- 7.4. FIRMWARE INSTALLATION 214
- (2) When using a computer 215
- 7.5.2. Adjustment Procedure 217
- 7.6.2. Adjustment Procedure 219
- 7.7.1 Head slant adjustment 220
- 7.7.1.2 For a 8 head machine 222
- 7.7.2.1 For a 4 head machine 224
- 7.10.2. Adjustment Procedure 231
- 7.12. HEAD HEIGHT ADJUSTMENT 233
- 7.13.2. Adjustment Procedure 235
- 7.14. CUTTER ADJUSTMENT 238
- (1) For 50 or 64 inch spec 239
- (2) For 87 inch spec 240
- 7.16. BOARD CHECKLIST 247
- 7.16.2. Control board 248
- 7.16.3. Power board 249
- Heater Elements 249
- 7.16.5. Checklist 251
- 8. MAINTENANCE 256
- 8.2. CLEANING 257
- 8.3. PERIODICAL SERVICES 258
- 8.4. PART LIFE INFORMATION 260
- 8.5. JIG AND TOOL LIST 261
- 8.6. LUBRICATION/BONDING 262
- 9. TROUBLESHOOTING 266
- 9.2.2. Message type errors 269
- 9.2.3. Heating system error 276
- 9.2.4. Data error 277
- 9.2.5. Command errors 278
- NOT DISPLAYED 290
- 9.3.7. Other problems 315
- 10. APPENDIX 316
- VIEWS/CONFIGURATION DIAGRAMS 317
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